Maximise Warehouse Flow with Pallet Conveyor Systems

Why Pallet Conveyor Systems Are Essential for High-Volume Warehouses

If you're moving large or heavy goods, pallet conveyor systems are a must-have. These systems are built to handle high-load volumes safely and efficiently, whether you operate in manufacturing, food & beverage, or automotive logistics. At Diamond Phoenix, we specialise in designing pallet conveyor systems that reduce manual handling, save time, and improve flow across your facility.

What Are Pallet Conveyor Systems?

Built for Heavy-Duty Applications

Unlike tote or carton conveyors, pallet conveyor systems are designed for larger, heavier loads. They typically include roller or chain-driven sections powered by motors and can be integrated with turntables, transfers, and stacker cranes.

These systems are perfect for:

• End-of-line packaging in food & beverage
• Goods-in and goods-out pallet movement
• Buffer storage and dispatch areas

We work with trusted suppliers like Conveyor Units to deliver robust and modular solutions.

Benefits of Pallet Conveyor Systems

Enhanced Safety and Fewer Forklifts

By reducing the need for forklift truck movements, pallet conveyor systems significantly cut down on accident risk and traffic congestion in busy warehouses.

Better Use of Space

Conveyors can be elevated or routed around existing infrastructure, allowing more efficient use of square footage—ideal for companies looking to scale without moving premises.

Use Case: End-of-Line Automation

In a recent installation for a major UK manufacturer, our pallet conveyor system integrated with an automated wrapper and pallet stacker. This not only improved throughput but also removed a full-time role from the end-of-line process—reallocating that labour to value-added tasks.

Signs You Need a Pallet Conveyor System

• Are your labour costs increasing?
• Is your warehouse struggling to keep up with outbound flow?
• Do forklifts dominate your internal transport?

If yes, automation through pallet conveyor systems could be the next step.

Explore More:

Pallet conveyor systems offer a highly efficient and reliable solution for transporting heavy or bulk goods within warehouses, distribution centres, and manufacturing facilities. By automating the movement of pallets, these systems significantly reduce manual handling, which lowers the risk of injury and increases overall productivity. They also help streamline operations by ensuring consistent and accurate product flow, which is essential for meeting high throughput demands. Pallet conveyors can be integrated with other automated systems to optimise storage, improve inventory management, and reduce labour costs—making them a smart investment for businesses looking to scale operations while maintaining control over space and efficiency.

• Discover our full pallet conveyor range
• Read how automation supports manufacturers in the UK
• Visit our homepage to learn more about our services

Want to talk through your application? Reach out now — we’ll visit site and quote in under two weeks.